Remote Diagnostic & Predictive
Maintenance for Signalling Gears
Successfully Deployed At
INDIAN RAILWAYS 
DELHI METROWhy Remote Diagnostic & Predictive Maintenance?
Reduce MTTR and Improve Track Availability
Modernize Signalling Gear with Wireless Monitoring
Powerful Data Analytics to Pin-point Root Cause
Easier planning and Working for Maintenance Staff
ALL-IN-ONE SOLUTION
Our end-to-end solution covers your entire signaling gear family.
No more confusion and overload from multiple alarm systems.
We bring you a flexible maintenance solution, fine-tuned to report critical events and manage
scheduled events in a stress-free way for all the gears listed below.
POINT MACHINE
PARAMETERS SENSED:
- POINT MACHINE CURRENT
- NORMAL & REVERSE OPERATING VOLTAGE
- PEAK MACHINE CURRENT
- NWKR, RWKR VOLTAGE
- SHOCK & VIBRATION
Scenarios Detected
- Machine operation signature
- Machine obstruction
- Abnormal operation
- Number of point operations per day/week/month
- Vibration Analysis
SIGNAL
PARAMETERS SENSED:
- ASPECT VOLTAGE
- ASPECT CURRENT
- RELAY STATUS
- INDUCED VOLTAGE
- CALLING SIGNAL
- ROUTE INDICATOR
- SHUNT SIGNAL
- PROVING RELAY VOLTAGE
Scenarios Detected
- Current & Voltage graphs
- Signal Aspect Status vs Time plot
- Abnormal parameter detected wrt safe threshold
- Duration of Aspect ON/OFF
- Number of LED failure for route indicators
- Signaling cable degradation
DC TRACK CIRCUIT
PARAMETERS SENSED:
- TRACK FEED VOLTAGE AND CURRENT
- TRACK RELAY VOLTAGE AND CURRENT
- FEED CHOKE VOLTAGE
- RESISTANCE DROP VOLTAGE
- RELAY CHOKE VOLTAGE
Scenarios Detected
- Current & Voltage Plot wrt Time
- Track Resistance, Ballast Resistance, Over Leakage
- Track Occupancy
- Root Cause Analysis of Fault – Jumper Cut, Continuity Bond cut, Fuse Break, Outdoor Relay Failure, Relay Over Energisation, Outdoor Relay Status, Earthing Fault, Choke Fault, Resistance Fault, etc
TRACK FEED BATTERY CHARGER
PARAMETERS SENSED:
- CHARGER INPUT VOLTAGE
- CHARGER OUTPUT VOLTAGE
- CHERGER OUTPUT CURRENT
Scenarios Detected
- ON/OFF status
- Identify any non-charging battery
- Charging mode – Trickle, Bost,
LEVEL CROSSING GATE
PARAMETERS SENSED:
- BOOM RELAY STATUS
- MOTOR OPERATING VOLTAGE & CURRENT
- PEAK MOTOR CURRENT
Scenarios Detected
- Gate status – Open/Closed
- Count of operation per day/week
- Abnormal operation
- Both booms not opened properly
BATTERY HEALTH
PARAMETERS SENSED:
- EACH CELL VOLTAGE
- CHARGING & DISCHARGING CURRENT
- BANK VOLTAGE
- AMBIENT TEMPERATURE
Scenarios Detected
- Battery Ah
- State of Charge
- The residual life of battery
- Time duration for which battery can discharge safely
AXLE COUNTER
PARAMETERS SENSED:
- VITAL RELAY STATUS – OUTDOOR UNIT
- PREPARATORY RELAY STATUS – OUTDOOR UNIT
- TRANSMITTING & RECEIVING VOLTAGE – OUTDOOR UNIT
- TRANSMITTING & RECEIVING CURRENT – OUTDOOR UNIT
- ERROR CODE – INDOOR UNIT
Scenarios Detected
- Axle counter error code decoding for CEL & GGT units
- Identify indoor unit failure
- Identify outdoor unit failure
- track self-rectified alerts
CABLE FAULT BASED ON BUS VOLTAGE
PARAMETERS SENSED:
- BUS VOLTAGE AT EVERY LOCATION
- NUMBER OF GEARS AT EVERY LOCATION
Scenarios Detected
- Section/branch wise cable fault
- Earth Leakage fault in bus
- Current & Voltage plots wrt Time
- Performance Analysis
INDOOR GEARS
PARAMETERS SENSED:
- TRACK RELAY VOLTAGE
- NWKR OF POINT MACHINE
- RWKR OF POINT MACHINE
Scenarios Detected
- Real-time relay status
CABLE EARTH RESISTANCE
PARAMETERS SENSED:
- EARTH RESISTANCE OF UP TO 12 CORE CABLE CONDUCTORS
Scenarios Detected
- Resistance drop below pre-set threshold (10K Ohm, 1M Ohm, 5M Ohm, 10M Ohm, 20M Ohm)
OFFERING SOMETHING FOR EVERYONE​
OPERATOR
- Reduced periodic maintenance
- Remote monitoring of distributed gears
SUPERVISOR
- Faster resolution of failure
- Tracking of drop in gear performance
- Efficient maintenance scheduling
MANAGEMENT
- Culture of digital transformation
- Transparent asset visibility
- Reduced maintenance cost
CONDITION BASED MAINTENANCE
MONITOR ACTUAL CONDITION OF GEAR
REAL-TIME PARAMETERS READ BY SENSORS
EDGE COMPUTING ENABLES CONDITION MONITORING IN REMOTE LOCATIONS
CONTINUOUS IMPROVEMENT FUELLED BY DATA
PREDICTIVE MAINTENANCE
TAKING CONDITION-BASED MAINTENANCE TO THE NEXT LEVEL
POWERFUL ANALYTICS TO FORECAST RISK
CLOUD AUTOMATES FAULT REPORTING ACROSS THE ORGANISATION
REDUCED COSTS
EFFICIENT MAINTENANCE
TOP PRODUCTS
Battery Health Monitoring System
Battery Health Monitoring System
Earth Resistance Sensing Unit
Earth Resistance Sensing Unit
Single Section Digital Axle Counter
Single Section Digital Axle Counter
Maintenance Management System
Maintenance Management SystemMaintenance Management System
Audio Frequency Track Circuit
Audio Frequency Track Circuit
Data Logger
Data LoggerData Logger
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Work With Us
Reliability
Our systems ensure round the clock availability and high accuracy
Number of sensors connected
50000+Experience
Proven track record of successful project implementation across geographies
Number of assets monitored
10000+Expertise
Our veteran technical experts offer long term support to your o&m staff